Skip to main content

A Non-Destructive Vacuum Decay Method for Testing the Integrity of Lyophilized Drug Vials

Lyophilized drugs, also known as freeze-dried drugs, are medicines that have been preserved by removing water from them through a process called freeze-drying. They are often used in situations where long-term storage or transportation is necessary, such as in remote areas or developing countries.

One of the challenges of using lyophilized drugs is ensuring that the vials they are packaged in remain intact. If the vials are damaged, the drug inside can become contaminated, which can lead to serious health problems. To address this issue, a promising non-destructive vacuum decay method commonly applied for testing the integrity of lyophilized drug vials.



The vacuum decay test is a non-destructive method that measures the change in pressure within an evacuated chamber containing the test package. The essential non-destructive vacuum decay leak testing method and its applications are standardized in ASTM F2338-09(2020). In essence, the package is placed in a vacuum chamber, and any leaks are detected by the escape of gas or vapor from the package, causing a rise in pressure within the chamber.

The test can detect leaks of varying sizes, depending on the package type, with the ability to identify holes as small as 5 μm in rigid packages. This sensitivity is crucial for applications where even minute leaks can have significant consequences.



Labthink C690H Nondestructive Package Leak Detector is based on the testing principle of the vacuum decay method, designed and manufactured according to ASTM F2338 and other standards. It is professionally suitable for batch sealing leak detection of vials, and trace leakage detection of ampoule, cartridge bottles, infusion bottles, prefilled syringes and other pharmaceutical packaging.

Parameters 
Parameter\ModelC690H
Testing Rangeum(Reference aperture size USP1207)3~8~great leakage
Detection Lower Limitum≤3
Resolutionum0.1
Repeatabilityum±1
Pressure RangekPa-100~0~+100
Extended Functions21 CFR Part11Optional
GMP computer system requirementsOptional
In conclusion, non-destructive vacuum decay leak testing is an indispensable tool for pharmaceutical and other industries where product integrity is paramount. Its ability to accurately and non-invasively detect leaks makes it a crucial component of quality control and assurance processes, safeguarding product quality and consumer safety.

Comments

Popular posts from this blog

Quality Requirements of Lithium Ion Battery Separators

Business Challenge Lithium-ion batteries have one of the best energy-to-weight ratios, no memory effect, and a slow loss of charge when not in use. This makes them one of the most popular types of batteries for portable consumer electronics in today’s marketplace. Lithium-ion batteries can be found in cameras, laptops, power tools, toys and more. However, as recent well-publicized recalls demonstrate, they can pose a risk of fire and overheating. In addition, they can suffer from a reduced lifespan if not properly treated. As a result, new and stricter requirements are being implemented globally to address potential hazards, leaving manufacturers and purchasers of products containing lithium-ion batteries to meet increasing requirements and overcome safety concerns. Lithium Ion Battery Separators A Lithium Ion battery Separator is a permeable membrane placed between the anode and cathode of a battery. The main function of a separator is to keep the positive and negative electr...

Comparative Analysis of Aluminum-Coated VMPET and VMBOPP Oxygen Transmission Properties

Aluminum-coated films offer a cost-effective alternative to pure aluminum foil for packaging applications requiring good barrier properties. However, the effectiveness of these films can vary depending on the substrate material used. This study investigates the Oxygen Transmission Rate (OTR) of VMPET (vapor-deposited aluminum on PET) and VMBOPP (vapor-deposited aluminum on BOPP) to assess the influence of the substrate on barrier performance. The OTR test employed the coulometric method (equal pressure) following the standard ASTM D3985. This method utilizes a controlled environment chamber to measure the rate of oxygen permeation through the film sample. Labthink C230H Oxygen Transmission Rate Test System was used for this study. This instrument is designed and manufactured based on the coulometric sensor method (aka. equal pressure method) and conforms to ASTM D3985. This instrument can be used to measure the oxygen transmission rate of barrier materials with high and medium barrier ...

Introducing Vacuum Decay Testing Method for Pharmaceutical Packaging Integrity

Maintaining the integrity of pharmaceutical packaging is fundamentally essential for safeguarding product efficacy and patient safety, and vacuum decay testing stands as a highly reliable non-destructive method for verifying this integrity. This technique, particularly effective for blister packs, vials, and pre-filled syringes, identifies leaks without compromising product sterility or efficacy. Vacuum decay testing leverages the principle that a sealed package, when subjected to a vacuum, will exhibit predictable pressure changes if it's leak-free. Conversely, a leaking package will show a different pressure profile. Specific Vacuum Decay Techniques:   Differential Pressure Transducers: These precise sensors measure the difference in pressure between the vacuum chamber and a reference chamber. This allows for detection of very small leaks. Absolute Pressure Sensors: These sensors measure the absolute pressure within the vacuum chamber, providing data to determine the rate of pres...