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Non-Destructive Package Leak Detection Applications in Pharmaceuticals

In the pharmaceutical industry, where product integrity is paramount, ensuring the safety and efficacy of medications is of utmost importance. Traditional destructive testing methods can lead to product wastage and delay time-to-market. This is where non-destructive package leak detection shines.



Vacuum decay and pressure decay are two common methods used in non-destructive package leak detection. In vacuum decay, the package is placed under a vacuum. Leaks will allow air to enter, increasing the pressure. Conversely, in pressure decay, the pressure within a sealed package is measured. A leak will cause the pressure to drop more rapidly.

Non-destructive leak detection is beneficial for pharmaceutical packaging. By avoiding destructive testing, non-destructive leak detection prevents product wastage, ensuring that valuable medications are not lost. The testing process is significantly faster, reducing turnaround time and accelerating product release. These methods provide reliable and accurate results, helping to identify potential packaging defects early on. Adherence to strict quality control standards is essential in the pharmaceutical industry. Non-destructive leak detection helps ensure compliance with regulatory requirements.


Labthink C690H Nondestructive Package Leak Detector is based on the testing principle of the vacuum decay method, designed and manufactured according to ASTM F2338 and other standards. It is professionally suitable for batch sealing leak detection of vials, and trace leakage detection of ampoule, cartridge bottles, infusion bottles, prefilled syringes and other pharmaceutical packaging.

Non-destructive leak detection has various applications in Pharmaceutical Packaging, such as blister packs, which are commonly used for packaging tablets, capsules, and other solid dosage forms, blister packs can be easily tested for leaks using vacuum or pressure decay methods. Vials, commonly used for liquid medications, can also be effectively inspected for leaks using these techniques; and ampoules, small glass containers used for sterile injectable medications, can be tested for integrity using non-destructive methods.

In conclusion, non-destructive package leak detection, particularly vacuum decay and pressure decay, offers a valuable solution for the pharmaceutical industry. By preserving products, improving efficiency, and ensuring quality, these methods play a vital role in safeguarding the integrity of medications and protecting public health.

As the demand for functional packaging materials grows, testing methods are evolving to ensure a more comprehensive evaluation of packaging films. Labthink encourages collaboration with packaging industry companies for quality control! Visit the website www.labthink.com to learn more!

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